Kits for Digital Denture Milling of Partial-Dentures, Full-Dentures, and Model Creation

With these two Time Reduction Kits (TRK) from DGSHAPE, produce moulded gypsum or acrylic based materials for accurately milling partial or full denture bases, as well as models, using your DWX-52D, 52DC, and 52DCi dental mill. 
  • Removable Denture Kit reduces in-house finishing time for full dentures and partial denture applications
  • Affordable materials combine with precision denture milling for a more cost-effective and accurate solution
  • The TRK digital workflow saves time and cost when compared to traditional and 3D printing methods

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Two-Easy-Kits and Three-Easy-Steps

Removable Denture Kit
CA-DK1

70% cost reduction and 50% milling time reduction can be achieved with this Removable Denture Kit.

Using the included, specially designed silicone moulds, polymerise an acrylic and monomer mixture to create acrylic material blocks for milling with DWX devices.

Milled Base Model

Three-Easy-Steps

Removable Denture Kit

1

Mix & Pour

Measure cold-curing liquid and powder and add to a mixing bowl. Vibrate the mixture while pouring into the denture base mould.

Denture Base Kit Milling

2

Polymerise

Place mould in a pressure pot to polymerise then remove the cured material from the mould.

Denture Base Kit Milling

3

Mill

Set the material in the TRK fixture and place it in your material adapter to mill a partial or full denture base on a DWX device.

Model Kit
CA-MK1

80% cost reduction and 50% milling time reduction can be achieved with this Model Kit.

Using the included, specially designed silicone moulds — pour a gypsum mixture to create blocks for milling with DWX devices.

Milled Cast Model

Three-Easy-Steps

Denture Base Kit Milling

1

Mix & Pour

Measure and mix water and gypsum then pour into a full-arch or quadrant silicone mould.

Denture Base Kit Milling

2

Cool

Wait for the mixture to harden and then remove the block from the silicone mould.

Denture Base Kit Milling

3

Mill

Set the block in the TRK fixture and place in your material adapter to mill on a DWX device.

Kit Includes

Silicone mold for denture

Full-Arch Silicone Mould

6 Moulds

With your chosen brand of cold-cure acrylic, create blocks for milling.

Fixture

Denture Base Tips

50 sets

Place within a silicone mould prior to pouring to integrate with your material adapter.

Denture Base Fixtures

TRK Fixtures

3 Fixtures

Special fixtures allow acrylic block insertion into your material adapters.

Silicone Plates

Silicone Plates

3 Plates

For placing on top of the mould during polymerisation.

Pre-roughing tool

2.0mm Flat End Carbide Bur

1 ZRB-100D

A specially designed bur to significantly reduce roughing time with DWX devices.

Silicone Plates

Levelling Spatula

1 Spatula

Create a level surface on your mould before polymerisation.

Kit Includes

Silicone mold for denture

Full-Arch Silicone Mould

3 Full-Arch Moulds

With your chosen brand of gypsum materials, create full-arch blocks for milling.

Fixture

Quadrant Silicone Mould

3 Quadrant Moulds

With your chosen brand of gypsum materials, create quadrant blocks for milling.

Denture Base Fixtures

TRK Fixtures

3 Fixtures

Special fixtures allow gypsum block insertion into your material adapters.

Silicone Plates

Levelling Spatula

1 Spatula

Create a level surface on your mould after pouring the plaster.

Pre-roughing tool

2.0mm Flat End Carbide Bur

1 ZRB-100D

A specially designed bur to significantly reduce roughing time with DWX devices.

An Innovation in Digital Denture Milling and Model Creation

Speed-up your workflow with simplified, cost-effective kits that produce material blocks for milling strong and accurate models, full dentures and partial dentures. Whether you’ve been waiting for the right digital denture solution or you want to maximise the profit capabilities of your DWX mills, TRK kits offer exceptional cost and workflow benefits.

Cost-Effective and Versatile Materials

At a fraction of the material cost of 3D printing or milling standard discs, produce affordable acrylic blocks. The acrylic blocks can be custom shaded to match a patient’s natural tones.

Save With Cutting Edge Design

A specially designed DGSHAPE bur mills with efficiency, precision and ease, while pre-shaped moulds ensure minimal material waste.

Easy Post-Production Adjustment (CA-DK1)

Acrylic materials offer quicker reline and rebase processes for meeting patient needs in less time.

Longer Lasting and Increased Strength (CA-DK1)

Don't settle for short-term results. The Removable Denture Kit solution combines acrylic and monomer materials to produce strong, long-term products.

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